Sewing Tutorial - Hungry Caterpillar Felt Set

This has always been one of our favourite books in our house. Our children are being brought up bilingual (my husband is German) and it's one of the few books that we have in both English and German.

From a teacher's point of view, I love the book because it teaches kids the days of the week, number sense and counting, the process of a caterpillar becoming a butterfly and, for our younger child, we even talk about colours when we read because the pictures are so bright and beautiful and those fruit pages are perfect for it.

Now, our eldest is 4.5 years old and very interested in learning about how to put a story together and how to read. And that is where the idea for the felt set has come from.

I started out by going through the book and choosing the main parts of story and the most important pictures. I then sketched these. I made each item double layered and added any trim on top of this. It makes them stronger (to last longer) and not as floppy (for more effective play).

I then cut out fabric for a case in which to keep the set together. You could make any size that you prefer, this just fit the zippers I had available at the time. I used clear vinyl PVC for the front of the case and a cute hungry caterpillar quilting cotton that I bought some time back. To keep the seams neat through the PVC, I cut a double layer of cotton, put right sides together and sewed around the rectangle, leaving a gap to turn to out the right way (so that front and back are showing the fabric design on the right side, and all seams are hidden inside). After turning it out the right way, I attached the zipper to the front and back as in the above right picture.

With right sides of the front and back together, I sewed around the edges, opened up the zipper and turned the case out the right way to finish with the above case. 

But back to the felt set....I placed all layers as I wanted them when finished and sewed around each edge, a few millimetres in from the edges.